CARECARE
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Services

Concrete cancer, corrosion and rehabilitation in Sydney

A concrete rehabilitation contractor delivering engineered repair, epoxy crack injection, protective coatings and CFRP strengthening to the engineer’s specification. We break out to sound concrete, treat and prime the reinforcement, then reinstate to the specified EN 1504 system, with ITP and QA records on every package. Concrete remediation across Greater Sydney.

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Fully insured and ticketed crews. Talk your project scope through with our team.

Concrete cancer and exposed reinforcement
Concrete Repair

Concrete cancer repair, spalling and delamination.

Concrete cancer repair, spalling repair, delamination and carbonation-induced reinforcement corrosion. Break out to sound concrete, treat and prime the corroded reinforcement, then reinstate with the specified repair mortar, executed step-for-step to the engineer’s methodology with full ITP documentation (EN 1504-3 repair principles where specified). Concrete repair and remediation across Sydney, spanning balconies, car parks, facades, columns and retaining walls.

CARE operator injecting epoxy resin into a concrete crack
Crack Injection

Concrete crack repair, structural bonding and water ingress sealing.

Epoxy crack injection and polyurethane injection for structural crack repair, crack bonding and water ingress sealing in concrete. Product selection, injection pressure and port spacing per the specification (EN 1504-5 injection).

Protective coating system applied to concrete surface
Protective Coatings

Anti-carbonation coating and protective coating systems for concrete.

Anti-carbonation coating, concrete waterproof membranes and corrosion-inhibiting protective coating systems for concrete applied to the specified product and film thickness, with surface preparation, priming and dry film thickness recorded (EN 1504-2 surface protection).

CFRP structural strengthening application
Structural Strengthening

Carbon fibre (CFRP) strengthening to the engineer’s design.

As a structural strengthening contractor, CARE applies carbon fibre (CFRP) plate and fabric for flexural and shear strengthening to the structural engineer’s design. Surface preparation, adhesive application and laminate placement per the manufacturer and engineer requirements.

Method

How a remediation package runs.

Every concrete remediation package is delivered to the engineer’s repair methodology, from investigation through to documented close-out.

  1. Investigation & assessment

    Delamination survey, cover and half-cell potential readings, and sampling to establish the extent and the cause of the deterioration.

  2. Engineering & method

    Repair methodology, product selection and the ITP agreed with the engineer before work starts, referencing the EN 1504 principles that apply.

  3. Break-out & preparation

    Unsound concrete removed back to a sound substrate, reinforcement exposed, cleaned and primed, and edges cut square.

  4. Reinstatement & protection

    Repair mortars, coatings and corrosion protection applied to the specified product, thickness and cure, with sacrificial or cathodic systems where designed.

  5. Verification & close-out

    Hold points, adhesion and thickness checks, and the QA records compiled for handover.

ServiceWhat it addressesStandards / references
Concrete repairSpalling, delamination, carbonation and chloride-induced corrosionEN 1504-3, EN 1504-9 (principles), AS 3600
Crack injectionStructural crack bonding, water ingressEN 1504-5, EN 1504-4 (bonding)
Protective coatingsCarbonation and chloride ingress, surface protectionEN 1504-2
Structural strengthening (CFRP)Flexural and shear upgrade, change of use or loadingStructural engineer’s design (AS 3600 + FRP system guidelines)
Corrosion assessmentReinforcement condition, chloride loadHalf-cell potential (ASTM C876), chloride profiling (AS 1012.20)

Note: Repair, protection and strengthening systems are selected and applied to the engineer’s specification. The EN 1504 series and the relevant Australian Standards are referenced where they apply. CARE delivers the works and the QA records, while design and certification remain with the project engineer.

Service area & compliance

Greater Sydney, delivered to specification.

Where we work

Based at Banksmeadow in south-east Sydney, CARE mobilises crews for concrete and corrosion works across Greater Sydney.

  • Sydney CBD & City Fringe
  • Eastern Suburbs
  • Inner West
  • North Shore & Northern Beaches
  • Western & South-Western Sydney
  • Sutherland Shire

Standards & documentation

  • Works executed to the engineer's specification and the relevant Australian Standards (AS 3600, AS 1379), with the EN 1504 series referenced for concrete repair and protection where specified.
  • Inspection and Test Plans (ITP) and QA records provided with every package.
  • Hold points and witness points coordinated with the superintendent and engineer.

Safety & assurance

  • Site-specific SWMS and SafeWork NSW compliance on every job.
  • Fully insured: public liability and workers compensation.
  • Fully ticketed crews: White Card, EWP, Working at Heights, Confined Spaces and RIW (Rail Industry Worker).

Contact us

Tell us about the job.

CARE is equipped to deliver both small and large concrete repair and rehabilitation packages across Greater Sydney.

Send the drawings, photos or scope notes you have. We will review the constraints and respond with the next practical step.

0439 766 557info@careconstruction.com.au37/8 Jullian Cl, Banksmeadow NSW 2036

We respond within one business day. No obligation.

Call 0439 766 557Send scope